THE TOYOTA WAY. Bagian 1

7/24/2019 THE TOYOTA WAY. Bagian 1

1/80

Bagian

Satu

Kekuaan

Kelas Dunia

dari Toyota

Way


2/80

Bab

Toyota

Way:

Menggunakan

Keunggulan

Operasional

sebagai

Senlata Strat8ls

Kld

hfibei

rihi

6tni

pzd, tnp .n

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18/80

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2002).

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ai

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21/80

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a

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25/80

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jilur

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26/80

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27/80

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S

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s


29/80

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hn

-bcns

dip. uk,nn]2, r.pr

p2da

{altu

yang

ditdukrn. Ini dr.h d-lsul pdnip D.ning. prcs 6.ri[uEya

r,lrt.h p.L,8g/n. k,,Lh

b/nE., r.p,

rg

r 1ru.

nn

int. otaLopt Lc o

ljd*dD4

ncnj.ai

unekip,.

vrng

p.ling

sig.ia

,

di

llT,

leEna

dr.m

snrcmTl

llL

re^.bur,a,;7,n

ln lE.lanntdl

n' rialu n./ih&r"

at

yU

4tttuknr

aLL

?ae'

,.n{

r.,4,r1a.

Jik1

idrk,

JIT

idik akri

D.miq

jua

mendorcng onng{Ias

Jcpus

untu[ mosaaoFi

duh

p.ndckmn

rifthlir d,laE

Fneah:n

'nxrah

yans

temudhn dik n:l

st61,1i D.rirs Lyl a@ PLa.Do-A..*-At

(l'D.lA)

Ljcl , lMt p \n.k

t

,n

hcrlsiDambungar

IstiLI

J.peng

un.uk p.ni,,gkden

&rk

rinmbung:n

3drl.h

*ura

da

ndupal1tr

pro*

mimbu

p.lbaihn

k


30/80

Dcikdukan

*xlilu

-lNon

oosinrbll

l

Strh

P'nin'r

rruL

trmrbt

l,-.1,., rrn''dar.'

..

i

u;


31/80

BisirD

r

n.L

Monii r&sss

IL

ll

royoo

dimuli,l.ag.n nili-nil, db khginan

idcrlda kelu ga

lqdd.

unruli mrf:1,ahi

Toyoo \f:y

kj(r

hxru mul, d.ngan

k

lu{g.

Toyod..

MdIa:drri

inomo(

nertk

dEng

pBgm(n,rng

idqld

m rckz

bel,rrt

imhil

m.ng.r:Un,

dan ehlu p(eyr pdr nilnryl unok m..yuLanslcn

cruu

b,a

m.{pllr. McrL

,

d-

tru,

tdl

J/t/m m(net4i u',,n

m.rclo. Ylng dp.ning

dr.n mcrcI]

m.mimpi'r

dsBb

n.rbei

.on oh,

TPs

h{lmlusi

untu

n..jrMh anhng1

ylns

dihd1pio].h Topk

.ld,p-.:r,,n

h.t

l, h.r@tb.

k..iti Lii.hiohnod"n {lrtrny,

mmnong prii.iPprinrlp

in :g drprdkft1Pk:n di lmni prhrk d.lseo

en

cob,

.ohl

slml h-i,IuD,EIuD KdiL2

Lih m.mdrch,2

pad:

sr(u

ririk,

kih

dapr

Ecnd6l,iFikrn

tcnke

(tni5

dan

p6rai Tps

Namni

da

Toyora

'n.ngcm6i.Blh

TPS, anhrgan

)2ng

kl,h dihrd+inyi,


32/80

Bab

3

lnti

Toyota

Production System:

Menghilangkan

Pemborosan

Brnlak

peiunh,an An *

yatg

h.su5

G.hzd,,hdiid ,daDnenP..Lda2

hetus dPnknk'\zo

densb

-Fulr.

Cho,

P6ideii Tope

Motor

corPmdoi

mi rchh m.nyiigguia

lilosoli hens$ilu*t

pemboDsn,

n.u

Irs

di*bur

'li

J.pang

*bag.i

,,L. pxdr B:b

2, dnm

P.nichj$m

Okno

ai

Lnai

prb,

k. Dia m.igl1lbnkr

waktu

3 o).1< lkrli di

en4

behia.

n

DcE,n

btlhigti .krivn

liry

n.mmbah

nilai

Prd, Pmdul

dan

h.iyingknkin akvnr

)as

tidak mcn:mbrh

niL,i. I'enting uDtu[

ftnern{ihJ

ini

k .ni br.yr[

akTrs dri

PrinsiP

lo/oi:

\(ly

/ang

,l

ruru.l.rn

,lni

p..

l"k,

rrng

rcrfolu

-

,y/

r

g'n

m.n.kinrJn o,

'w

Toli,) r'odu. uh

'..Em

6u[rn lorck

\v.r

T?s

ed:l,t1.anioh

Fng

p.li.g li.cmir

dm

r?ns

tLl btrk mbrg

rbgi(

j.u$

&i apa y.ng &pn dnrlh

oLh

ddsiP_Pin5it

ToFo \(1)r

Tqrh WiI ddid ari

plinsip'piniip

d&r budry.

Gyou

)ang

nemb"r

TPS

d:p.r

b.raungsi

sec r .lcLiia

M.skipun k.,l any'

b.rh.dr'

p(kem6,ng,n TPS dr

k

b.Asiknn]'a

]zos

i.ncng:ngk:n

nu b.nilir

.ft d.ngan

mlusi a.n pak

nbrn31n

Toloo

If{.

KaiL2

D.n.npkrn

TlS,

And:

n.ngl$di

deng.n

m.neriLrl

prc6

mui,k

am su,l"t

ptdrg phn$.n. P.nsys

Pdhmr

ai T?S

fl.lu

th(

)aE

l)rtLttld

, t\a4u

/1

I,,".

r,ii

(tid, .tr.LitP.l

sso

int rnalpada

p@r b.

Lubyr

di

jrlur

pdlulci m:uPun

p.hg3,i.Lhn


33/80

.-

;.4{:;;-'-'

,

doFpb rrymi

-\r.s-\

dmrr

i @hr

&r

0or b,

,'4(*

;f &.bh.

a

k.ber b e-" d

--: u,

d

'\,,*..rr."e*a

ai*

ev{,

hon&

q5,

:

i

lid n*b bmFE

kitfuEb6r .fu. d.@&b.m

Berjr{ 2s d or( nqnnbi rqnpoe 6hir

y,nu

Fhnggan

.kGn3l)

rlrl

t.E.6ur

m.nd.nni5ika(

nihi. M.liui

tta.am

: p.l.nggan, An& d:pir n,.ngxmnisu:ru p66

drn m.misrhkrn

hnghh

llnglJh

y.Dg

ErlDLii Djlai dm L,*ahlu'gl

Bns

i&L

h.nd&I

nilai

,{nd:

drpl

m.ncEplm

an ini

pad:

dzlu

stiap

pcs-

nanufa[ui

inform

i,

mu

i

r.

Ambil srj,

@n oh 3uu op.6i

mr

uld*i

jrr

peftIir

16rr

ruk

.l'l,r

C"mbd

r.i

Op(n.o' mn.L ktrn 6"nnLl,nSLh

l:.Bl,J 1,.'

uD

h:ny,

$juml$

lcil

'lni

l.nsbh

Lnsk.h

rcsebur

y:n8

m.nrmbrh

nil,i

lcp:dl praduk dilihr dri k p.ntingr pehggrn. D,lim hrl ini

hrnyx

tigr Lngl+

Ians

diidcldlilaiL&

El,szi

mcosbal n lai. B.Lerupa lusL2l

rara

til,l

mnrn6a6

,ihi

Drih

dipddrini

n

5ilkatr

oFBor

ho

u

mcnih

uoruk heme8rg :lr. lndnll

'd,l.i

p.du m.m;hJtr Mku

y

g di-

hlbnu

olch

opo*i

)

ang

ddik m.n:hbah

nild d?ng.d

n.ncmp2tk:n

1lr

drn

m*.riJ

Ed.kt

mun*in,l.ns.n cmPn kcsinm p.*kit.n

,l

ih kubn

Toroa Ebh mensidendfrkila,

iutuh

j.nis

pflnhorosn

rng

id2k

nemb:I

n,li

d.laE po6

bkDis aEu muuEltu

rdg

:Ian

dij.hlr

ai

b&?I ini. Anal daprt m.n npknnya

k darim

peng.-h..s.

pmdul


34/80

l9

2.

(Vab,t)

M.h ,(Et.

PrE

ptlctj: hinF mcdg,dh,i

trEin

ooronj

,.18

iJ.nq

h.i

rJr

".r

-

dtr mclulBdr

LnL\r\

Pror.

rl-,u'nF, rLLp&lrn

omP.mn kl/

d1{ d:nljnio-::mv:

d/. mrnBrsEt'

vj: k.Enr L.h:bon

m/E

ul k

r

rm6:En

p,G,

'*in

ru.k,

dan ,,t El

Gumbmn)

krPdt.

J.

laa,tatu\

m,dal

\1_

b:whn,n8d:LmPD{

lwlr'

d,L;

irnk v,nq

DUh

m'F,.pEla

reLuon

vrg

no:I.lBnn'

n:u

i.iind:lkr m .rir,

komPon.n,

aau b1nns

ia,li

[. dim

ftrk lur

Eud2ng

tu

.nEr

PoEi

a

lAala?

aaa b?t.l

in d4\

aala.

noa

Lrl\

Matrr'1

Lnrk{h ,

nr ndlt

.l'D.1,1..

,n ur

v.i**u;

p*

6d.

),-,s'd

rFtro

krEn::lx

'rs

D

a'

dd1

rnsrFn

erm-L

,Js

huruL m.nyrb"hlcn

8.arln

Erg

idah

pdu

dao

m.mprcdukikad

h,hns

crn

ltm6om*n

Bhar

ldiu

mtnbtrx(

prcJ,k

y

'g

mmiliki

k".li6 lcbih

.nggi Jr

P.di

5.

l*R.'tiro b.n

tih. K.',bi6t"

^tdi,l,

bandg

ddam

pos, aau

6e iq

iadi

m.nitbabk

r,/ ,r.

rng P:rj:n&

b

g lodnu'

ri, L

in

g.u..\

P


35/80

oteh opuri *l

iuhy,

te etdr frlrufxkiui

n*nt

,nufgkin

rkln

6.ft

8

itpr

hho){ .ngrn hrl ini, *1,m.

omng

dm

pcn

rn

drpr

trrus hrtPrc'luk3ii" MNhhnyl dJfi bfiwl p.edizn

FnFosEe

{Fr

kdiT

ai

uha pEE)

Fns

bdr rk:. menrrbs6km

p.

laLu

subopiftd,

sperti

menurunkn

moiBi

nnrut

kff

m.,ingkk2n

op.n5i

Atrdr.

M.ns.pa hnus

'ncrieulkn

p.awren pd.niif

pe,l. m6in

iike

p.mbcr

h.nti.n mdin

tia.l 5d hngsurg

b.rd,mp&

pdr hril ,lhn p.nlionl

MrnglF i.ngrJlrn;Lrn laikit k6zlzlan [ua]i6 LrLu Alda

d:p

n.nbunc

hsitu + koDp..en

),

sret

nur x.Em prdr sn kompon.n

oot b.ndr

dJam pojrh.n m.nuju

L.

op.6i

b.dkuhyr

unruk

dinkh

nonnSop.rron munskin benyal [omF,n n c.qr b.nde di,i.l ,

pn,Er

$limi b.rmi',ggu minggu

drn Nrunggu k61g.i p.ij.d

mo pcn]2ngg1'l

crmhI

3.2

Ecnuljull2n

r.mbouu

ini

Ddalui

eru

giis

waku

,ang

sd.du.r unrrkprcspengorm, p.mrcssn,

din

pBhitao.

Seps,i

I'nB

ilrjdi di opemn

dp.illi

),n{

d'kdoL

non mdBional, sLagian

b.er

vllru

ynlg

dihrLnUn nuErhl

ab.n

nE r.rbuaoB

pc.cdir

SoiafoRng

yans

p{n:h m.nsh:di smi. r,, tunfutonnsantTta

, an

n

ns.ntl)

gmhri ini, sehin*:

s)2

drl< ptrlu m.nb:Isnr

l.bih

j:uh.

Dfti sudu,

piDlllln8 rd,,

hn

ptnme

Fos

shnusryi Aoda Utultu

dnid,

ftudrkxi

etiap prc$

dr,h m.mehk,. e/u

rE , dengrn

EclBiLuii

31tru

El

r

"l

,:ud

dokuma,

)uu

'nl"mul'

),n,g

b4p._"-pu'. aeJui

prcr.

Anda. Y"trg

(.rb:ik

.,lali[

6.ihlan

scnu,

alun,yl unruk NmPttul.h

$mb

in sam

uruh. An,la

dipn

m.nss:mbark:n

rl$

idi d2lm

$brah

,t/r a.n mcighnung wkru

d:tr

rxnk

y:ne

'ln

mpuh izi m.mb.rikn

mml kknis'dilgid rp:gd." BeAL2n

o'mg

yrg

Ghh

Lm: h.tciia

dxlxn

.hldl@'i r .cnqd56,h4


36/80

cili\(lldnis[khi(4limirLillhhoqi

l,xbril

ik m({, h.nn dcng:n h ld:.ircknik

) ng

s",l hin: ini.Inri

d

C:

ib. r

r"Lh

LJ

-J

L'u

m.

s.

6'l

p 6. lrlu'ru.

Fnl

sog{

Edcrfr,n:

a.

mmp.l6err.yr

hi.gea menqpi

etu

tnik

di .hni

pm,mb:I2n nGi

h.np d* d+a

dik.n.li

Saya

m.n.hut

conbh

Fns

m.ns.j *:n

m.n8 fti

h.l

id

kdik.

m.njrdi kansulan

r6u.I

pe(ei.r p.mbM mur b2i:. h insi.rar da,

hE,iq

dalam $hin sy: m.ncob.

n.yrkinkn

ez

5:Iwa

prok m.rck2

tid:I

rkin h.nd.p{*r m1nffl

&ti

t.n ru

latu;u

krcn

ena.t

*d. rnr.Gulung.nlEjad : gd:ndiporoig,diluhansi,dip2nrun

fr,r

ft,i4, din

kehudim dik

nB I.

dzl.m

l6ek-kot:k Mnonl

m.ngin

n.l,lui Eain oion:tis dcnsn Lrrp1hn hi6:n n,ur pn mcnn. K(ik1

knr

mengiku

&s

y21tg meMmbih niLl

(da

16

Fns

aJlf,

n.EE&lt

nil,i),

+1

l"ng

di:Iui

oLh

p.tusilrn

r..bu

te6i

men$dl[rn.

Krmi

nuhi dni dok

p.rrimran

bqnng, d?n ntilp

k2li et2 pikn pmsnyl rclah

rN,

krmi b.rj.Ln

rk.l

hgi

m.rlni p,6 [ t r.l,ur un,uk

,h.nuj' Lc

lang[ah Liolya.

Mr

E*6 hiiLo kl,na bebcnpr m ng$ m.niqgi]len

pabik untul

diprrdkr,

Lrrcna manatm.n t LI

mnghnuig bxhw

kbih

eLonomi5

6ila

kBhsn peniro.

dikootno{ao

kclu& K.i[2 inul t t i

,til

uloi,

tbr.

p.n,tu

ii n,u'

rr8

hltr

ND.

trt

rq[u ]r.6{ipi

ddk

*ia unruk kh,Brn b.er

p@.

op.Binra,

k-uili pllM pehrren

yans

drp*

m.maluhn

w?-tru

6.b.Epr

iam,

bi&i,

Milibnk:n

*,htu

6c'm

.qsu

'n'ngs,

h,\U.

.d. g k.,l,rg b.,hulJn.b.l"n

rn

rng

hituss

pd.

ae

da

nila]

)2og

dnrmb krn

p:d?

bo&g.i

hlur

produkd

,?nsbe6e,ll

d.n

mempcol.h

angL 2oEn

0,003

peNn

hinet 2 mu 3

p$rn

M

i

te6trkJ

Ying lebih prG6,

kerue[u mdin m.niidi n{,1.1)

ufrtrn 6nrv,k

'n6in

n.ngrggur &n m.ny.hrbLi' 6ry2l

tumpu[an

hat rii di iknnnE. B.6.pp,

hznaj.r

yang prdi .elah

n nginung

(r\a'

c.j

u["'

.-

inl

d.ngrn

I

i\.1 Lu". l.L'

_,.1,

d,

t.d:,n.ng8n,

oons

untuL LeLcia ptndh

w&u.

Sehins.

ol

:&

vonng

pun

)znE

,l+rr

tuEpcrhai[i Eeii pa& sn

Erjaai kft6:Ir, .pzlzg]

m.li


37/80

,ingk.rl{i

rql{fo

kqr

hsiD,

N burlih si[lN

hbih ep(, *r

ganriur

o, Birngzn

pmhhotom

is." llrlilnra fru4ki'

p.niruk:en dgli6l3D

b?gi ndng-naling

pG6 kr.brr,

rrpi hany: rd l

THE TOYOTA WAY. Bagian 1

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