SOLUSI LENGKAP PENGOLAHAN LIMBAH CAIR INDUSTRY · 1. Pengolahan WWTP Sesuai Baku Mutu 2. Lokasi Penataan Limbah 3. Local Instrumentasi TSS , COD , BOD , TDS ,NH3 , Debit 4. Pusat

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NOMOR P.93/MENLHK/SETJEN/KUM.1/8/2018

PEMANTAUAN KUALITAS AIR LIMBAH SECARA TERUS MENERUS

DAN DALAM JARINGAN BAGI USAHA DAN/ATAU KEGIATAN

PERATURAN MENTERI LINGKUNGAN HIDUP DAN KEHUTANAN

REPUBLIK INDONESIA

SOLUSI LENGKAP PENGOLAHAN LIMBAH CAIR INDUSTRY

1. Pengolahan WWTP Sesuai Baku Mutu2. Lokasi Penataan Limbah3. Local Instrumentasi TSS , COD , BOD , TDS ,NH3 , Debit 4. Pusat Data Limbah5. Jaringan Koneksi ke Website KLH

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Pengolahan Limbah Cair

Pelaporan Online /Jaringan

Pasal 1 ayat 3Alat Pemantauan Air Limbah Terus Menerus dan Dalam

Jaringan ,selanjutnya disebut Alat Sparing adalah alatyang dipergunakan untuk mengukur kadar suatu parameterkualitas air limbah dan debit air limbah melalui pengukurandan pelaporan debit air limbah secara otomatik, terusmenerus dan dalam jaringan

Pasal 2 Ayat 2 Usaha dan/atau kegiatan yang diwajibkan memasang dan mengoperasikan Sparing sebagaimana dimaksud pada ayat (1) meliputi:

1. Industri rayon; 2. Industri pulp dan kertas; 3. Industri kertas; 4. Industri petrokimia hulu; 5. Industri oleokimia dasar; 6. Industri kelapa sawit; 7. Industri kilang minyak; 8. Eksplorasi dan produksi minyak dan gas; 9. Pertambangan emas dan tembaga;10. Pertambangan batubara; 11. Industri tekstil dengan debit lebih besar atau sama dengan

dari 1.000 (seribu) m3/hari; 12. Pertambangan nikel; 13. Industri pupuk; dan 14. Kawasan industri.

Pasal 1 ayat 2Sistem Pemantauan Kualitas Air Limbah secara Terus Menerusdan Dalam Jaringan selanjutnya disebut Sparing adalah sistemyang dipergunakan untuk memantau, mencatat danmelaporkan kegiatan pengukuran kadar suatu parameterdan/atau debit air limbah secara otomatik, terus menerus dandalam jaringan.

Pasal 1 ayat 4Baku Mutu Air Limbah adalah ukuran batas atau kadar unsurpencemar dan/atau jumlah unsur pencemar yang ditenggangkeberadaannya dalam air limbah yang akan dibuang ataudilepas ke dalam media air dari suatu usaha dan/ataukegiatan.

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Pastikan Bahwa Pengolahan LimbahCair dan Out Put nya Tercapai

Sesuai Baku Mutu

Lokasi Penataan

Local Instrument

Pusat Data Limbah

PELAPORAN LIMBAH CAIR • NOMOR P.93/MENLHK/SETJEN/KUM.1/8/2018

On Line Pelaporan

Lokasi Penataan Sampel di Daftarkandan Tidak Kena Kontaminasi Air Hujan

Keakurasian dan Kecepatan dariHasil Data Pengukuran dapatdilakukan kurang dari 5 menit

Server Pengumpulan data sebelumdikirim ke Jaringan KLH , Dapatdipantau dan disimpan per 1 bulandan di rekap per 1 tahun dan memiliki kehandalan atas virus computer dan hacker

Pelaporan ke jaringan KLH per 15 menit .

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UltraFIltration , Memastikan Semua TDS dan juga bakteri terpisah dari out put limbah

Magnetic Flocculation , memproses pengamilan 95% TSS yang terbentuk pada Proses Bakteri Aerob ,dan pengambilan Sludge

Magnetic Oxidation , Mengoxidasi chemical , Amonia, logam berat dan juga bakteri ( BOD) agar menjadiTSS

Mix Bio Bed Reactor 1 dan 2 , untuk memakan limbahCOD dan Sebagaian BOD agar menjadi TSS ( atauterbentuk Floc )

Memisahkan limbah dengan Kandungan MinyakOil Removal Treatment

MBBR 1 Stage and 2nd Stage

Magnetic Oxidation

Magnetic Flocculation

UF

Pengolahan Limbah CairAgar Sesuai Baku Mutu

Secara Garis Pengolahan Limbah Pada Halaman Akhir Presentasi Ini 05


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Instrument Pemantauan


SparingPemantauan Online BerdasarkanParameter dan Jenis Industry

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Sensor debit (Ultrasonic Liquid Flow) 1 Clamp-On Liquid Meters

Model - AT6 AquaTrans ultrasonic liquid flowmeter consisting of an AT600

electronics, transducers, clamping fixture, transducer cable, and couplant

Meter Systems - C1 Single channel clamp-on system

Transducer System - CR10 C-RS transducers, 1 MHz, IP66, 4 to 24 in/100 to 600 mm typical,

process temperature: -40 to 150oC (-40 to 302oF)

Pipe Size - (8) Nominal outer diameter

Pipe Units - Inches

Cable Length - 1 10 feet (3 meters) of transducer cable

AT600 Input Power - 86 to 265 VAC

Analog & Digital Output - 4-20mA analog output only

Discrete Output - Two Alarm Contacts

Display Language - 01 English

Default Units - M Measurement units: Metric

Special - None

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Sensor Water Level 1 Sensing element :

Sensor element : Silicone Diaphragm, Wet/Wet Transducer

Range : 0-3', 0-15', 0-30', 0-60', 0-120', 0-250'

Linearity and Hysteresis : ±0,1% FS

Accuracy : ±0,1% FS at constant temperature, ±0,2% FS over 35˚ to 70˚ F Range

Overpressure : Not to exceed 2 x full scale range

Resolution : Infinitesimal (Analog)

Outputs : 4-20mA, or 0.5 to 2.5 VDC across 125 ohm resistor

Supply Voltage : 10-36 VDC

Current Draw : Same as sensor output

Warm up Time : 10 ms minimum

Operating Temperature : -40˚ to + 185˚ F

Weight : 1/2 lb

Compensated temperature Range : 30 to 70˚F submerged, automatic barometic compensation.

Housing :

Material : 304L SS

Size : up to 5 1/2" long x 13/16" diameter

Weight : ~ 115g (4 oz)

Cable :

Conductors: 4 each 22 AWG

Jacket Material : 87A shore hardness Polyurethane

Optional jacket : Fluorinated Ethylene Propylene (FEP) Teflon

Cable O.D : 7.8mm (0.307")

Vent Tube : HD Polyethylene

Shield : Aluminium Mylar

Temperature Range : -30 to 85˚C (-22 to 185˚ F)

Weight : ~65g/m (0.7 oz/ft)

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Sensor pH meter 1 pH sensor For Online water monitoring

Spesification :

Output : 4-20 mA

Range : 0-14 pH

Accuracy : 2 % Fullscale

Max Pressure : 40 psi

Operating Voltage : 10-30 DVC

Current Draw : 5.5 mA plus Sensor Outpu

Operating Temp : -5 °C - + 55 °

Warm up Time : 3 Second Minimum

Size Of Probe : For Online ( 5 cm diameter X 30.5 cm Long)

Weight : 1 lbs (454 g)

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Oil in Water Sensor 1 Hand Held - Portable type analyzer

316L SS Standart

IECEx, C11D1, IP66

PPB - 5000 PPM, +/- 1% Accuracy

Docking station for cuvette measurement

Built in rechargeable battery, Micro USB Port

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TSS Sensor (mg/L) 1 TSS Online Sensor

Spesification :

Range : 0.01 - 20.000 mg/L, 0.01 - 450.000 mg/L

Accuracy : ± 5 %

Output : 4-20 mA

Pressure Range : ≤ 0.4MP

Flowrate : ≤ 2.5 m/s

Calibration : Sample Calibration, slope calibratio

Material : SS 316 Titanium + PVC

Power Supply : 100-240 VAC (50-60 Hz

Output : 3 way, 4-20 mA

Relay : Settting 3 ways relays, programmed response

Parameter and value

Comunication Protocol : MOBDU RS485

Storage Temp : -15°C to +65°C

Measurement Temp : 0- 45°

Dimension : Sensor 65 mm dia x 256 mm lengh

Weight : 1.65 k

Sensor : IP 65 NEMA 6P, Transmitter : IP 65/NEMA 4X

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COD & BOD Sensor 1 COD & BOD Sensor with UV Detector

Spesification

Range : 0- 2000 mg/l CO

Accuracy : ± 5%

Output : 4-20 mA

Pressure Range : ≤ 0.4MPa

Power Supply : AC 85-500 vAC9 50/60 Hz), DC : 9-36 VDC

Output : 3 Way 4-20 mA

Relay : Setting tree way relays, Programmed respose

Parameter and Values

Communication Protocol : MOBDUS RS 485

Storage Temp : - 15 °C -to +65°

Measure Temp : 0 ° - 45 °C

Dimension : 65 mm Dia X 380 mm length

Weight : 3. 2 kg

Sensor : IP 68 NEMA 6P

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Logger

Remote Telemetry Core Unit 1 GSM AT Command Capable

TCP/IP support for cellular modem and networks

2 way SMS command support

Automated Data transmission over all available network options

Optional integrated GSM modem

Optional integrated GPS receiver for location updates

Iridium SBD Modem support for global satellite network

Integrated Real Time Clock support with battery backup

Integrated NTP support over TCP/IP Network

Satellite time sychronization support over GPS

Default 1GB internal storage with expansion options up to 8GB

Optional Integrated Wireless 802.11b and Bluetooth connectivity

Secure Tunnel over OpenVPN network support fro remote management over dynamic IP Network

2x USB 2.0 Ports

2 optically isolated Digital Pulse/Frequency inputs

1x RS485 Port

12V DC Power Input

1x Expansion Card slot

Up to 8 Core Expander Units

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Software

Server Software 1 Integrated Database Engine

Multi level user privilege

Location Map support using Open Street Map / Google Maps

Historical Graph for multiple sensors

Calibration Polynomial Function inputs for Remotely connected units

Historical data export in multiple formats (XLS/XLSX/CSV/PDF/TXT)

Web based system for ease of access

Public IP/ Cloud Rental for Server1

Public IP Based for centralized monitoring with Secure Socket Layer and Subdomain Name

KLH Server integration Recofiguration and protocol adjustment for KLH server connectivity

Communication Peripherals

GSM Modem (Integrated)

GSM Modem (External)

Iridium Satellite Modem ( One Way Iridium Short Burst Data Modem)

Iridium Satellite Channel Rental

Iridium Satellite Transmission Credit

GPS Receiver

Accessories

Power Supply

Solar Panel

Charge Regulator

Cabling and Assembly

External GSM Antenna

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Teknologi Pengelolaan WWTP


Waste water treatment

Compact module

Email : [email protected]

Biobed Film Carrier a. Power Consumption = 0,1s/d 0,5kWH Per m3 Waste Capacityb. Carrier Plastic = USD 0,5 per m3 Waste Capacity in 5 Years

Magnetic Oxidation a. Oxidation Chemical = USD 0,15 per m3 Waste Capacityb. Power Consumption = 0,5 kWH per m3 Waste Capacityc. Magnetic Sand (Catalyst) USD 0,5 per m3 Waste Capacity in 5 Years

Magnetic Flocculation a. Power Consumption = 0,1 s/d 0,3 kWH per m3 Waste Capacityb. Magnetic Sand (Flocculant) USD 0,5 per m3 Waste Capacity in 5 Yearsc. Maintenance Spare Part USD 0,05 per m3 Waste Capacity

Ultra Filtration a. Power Consumption = 0,1 s/d 0,3 kWH per m3 Waste Capacityb. Chemical For Back Wash = USD 0,045 per m3/ Waste Capacity

Consumption

InletCPI Mixing

TankCPI

Biobed Carrier

Magnetic Oxidation

Magnetic Flocculation

UF

Air Compressor

Agitator AgitatorDemulsifier, Cogulant,

Flocculant Injection

Air Compressor

Plastic Carrier

Bacteria &Nutrient

Magnetic Sand

Magnetic Oxidator

Close Loop100% Recycled

Close Loop100% Recycled

• COD & BOD RemovalApprox 60% - 70%

• TDS removal ~20%• Emulsified Oil

Removal ~60%

• COD, BOD & emulsifiedoil become TSS

• Phenol, Ammonia, H2S(volatile gas) Removal~95%

COD, BOD & TSSremoval ~90%

• COD and BOD removal ~99%• TDS & TSS removal ~90%• Reject Flow < 5%

• TSS Removal ~25%• Oil & Grease Removal ~90%• TDS Removal ~5%

Clean Water

COMPACT MODULE WASTEWATER SOLUTION

1 2 3 4 5 6 7

Brochure of

bio bed or bio film carrier

10 to 15 m3/hour

COD will be removal rate: 60%~70%

BOD will be removal rate: 60%~70%

TDS will be removal rate: 20%~30%

The agitation with air supply unit for contact bacteria and bio film carrier

1 Container Compact Module 40 ft Container

TOP VIEW

Inlet

Outlet

Air

Co

mp

ress

or

2 Hours Retention Time Cover of Bio Carrier

Bio Carrier

Inlet

Air Ration

Out Let

Brochure of

bio bed or bio film carrier

10 to 15 m3/hour –

1 Skid Module

Brochure of

Magnetic oxidation

10 to 15 m3/hour

1 Skid Module



TDS will be removal rate: 20%~above

We Use Sodium Persulfate or Ammonium Persulphate asoxidation material

Sodium Persulfate is the Ion radical and usually theapplication material its to Remediation EnvironmentApplication

Brochure of

Magnetic flocculation

10 to 15 m3/hour

1 Skid Module with UF



TSS will be removal rate : 99% or above

TDS will be removal rate: 60% or above

Magnetic Flocculant it is Recyclable

Brochure of

Ultra filtration

10 to 15 m3/hour

1 Skid Module

We make our own Membrane for Ultra Filtration and Nano Filtration

• Operation cost: power: UF system 0.32Kwh/m3 and Magneticflocculation:0.06Kwh/m3

• Chemical consumption: $0.045/m3 (for UF membrane backwashing use)

1. Waste water will enter the Vertical membrane specifically for waste water treatment

with pressure in 160 psig and a maximum of NTU 3500 for treated waste water. and

the maximum yield of UF processing is 2 NTU

2. Where the Reject of Ultrafiltration is 2%

3. Cleaning Back Wash Membrane is done in a unique way that is by using 65 Psig

Pressurized Air

4. Back wash only takes 2 to 3 seconds.

5. Chemical backwash is carried out if necessary.

TERIMA KASIH

PT. PROSYMPAC OIL & GASJln Anurga No 22 – Taman Cilandak Cilandak Barat Jakarta Selatan 12430 Email [email protected]

SOLUSI LENGKAP PENGOLAHAN LIMBAH CAIR INDUSTRY · 1. Pengolahan WWTP Sesuai Baku Mutu 2. Lokasi Penataan Limbah 3. Local Instrumentasi TSS , COD , BOD , TDS ,NH3 , Debit 4. Pusat

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