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Management Index

Apr 02, 2018

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    TPM PROMOTORPTSG

    TPM(Maintenance and Management)TOTAL PRODUCTIVE MANAGEMENT

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    TPM PROMOTORPTSG

    5R

    TPM :

    TOTAL

    PRODUCTIVE

    MAINTENANC

    E

    TQM :

    TOTAL

    QUALITY

    MANAGE-

    MENT

    JIT :

    JUST

    IN

    TIME

    Budaya Perusahaan

    5P/5S

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    TPM PROMOTORPTSG

    TPM Basic Policy

    PT Semen Padang menyadari bahwa kelancaran

    operasional merupakan sumber dari kemajuan

    perusahaan, oleh karena itu pengoperasian dan

    pemeliharaan asset perusahaan harus di optimalkan. Untuk mencapai tujuan tersebut PT.Semen Padang

    menerapkan Total Productive Maintenance (TPM)

    pada seluruh aktivitas perusahaan, agar tercipta

    budaya kerja yang lebih produktif dan efisien. Penerapan TPM melibatkan semua jajaran struktural

    /fungsional pada seluruh level dalam perusahaan.

    http://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppt
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    TPM PROMOTORPTSG

    TPM Goal ?Profit

    16 Major Losses

    Non Value Adding

    Value Adding

    Material + Energy

    Profit

    Non Value Adding

    Value Adding

    Material + Energy

    INCREASE

    PROFIT

    REDUCECOST

    Profit

    Cost

    Minimal

    Optimum

    Optimum

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    TPM PROMOTORPTSG

    8 Activities and Loss

    Loss

    Partial Improvement

    Quality

    Maintenance

    Safety, Hygiene,

    EnvironmentAutonomous Maintenance

    Education &

    Training

    Development

    Management

    Office

    TPMPlanned

    Maintenance

    http://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppthttp://e/Promotor/TPM%20Management%20(SDM).ppt
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    TPM PROMOTORPTSG

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    TPM PROMOTORPTSG

    Autonomous Maintenance (AM)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase

    Productivity

    ProductionManpower x Man hour

    2. Decrease Cost

    3. Customer Complaint

    reduction4. Zero Accident

    1. Time reduction of

    cleaning, inspection,

    retightening, lubrication.

    2. Breakdown reduction due

    to poor AM3. Defect reduction due to

    poor AM.

    4. Downtime Reduction

    5. Reduction, Elimination of

    quantity Parts and

    material, which dropduring processing

    6. Total Saved Money by

    preventing leakage of oil

    material

    1. Number of Tags attached

    and removed

    2. Number of One Point

    Lesson sheets.

    3. Number of Good to findcases.

    4. Number of repair by

    operators

    5. Score of 5S activity.

    6. Number of repaired

    malfunctions by operator.7. Education Time by using

    One Point Lesson

    Sheets.

    8. Trends of AM Step

    9. Number of visual control

    10. Number of suggestion

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    TPM PROMOTORPTSG

    Partial Improvement (PI)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase

    Productivity

    Production

    Manpower x Man-hour

    2. Decrease Cost

    3. Customer Complaint

    reduction

    4. Zero Accident

    1. Overall Equipment

    Efficiency.

    2. Overall Line

    Efficiency3. Overall Plant

    Efficiency

    4. W I P

    5. Total Down Time

    6. Total Saved Money

    1. Number of PI by ;

    Project team

    Circle member

    Engineering staff2. Number of PI for 16

    Loss.

    3. Number of PI for

    each loss

    4. Number of Horizontaldeployments.

    5. Number of Cases in

    which various

    methods are used.

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    TPM PROMOTORPTSG

    Planned Maintenance (PM)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase Productivity

    ProductionManpower x Man-hour

    2. Decrease Cost

    3. Customer Complaint

    reduction

    4. Zero Accident

    1. Reduction of downtime

    due to Breakdown

    2. Improvement of MTBF,

    MTTR

    3. Reduction Spare Parts.

    4. Reduction of Oil

    Consumption, Electricity.

    5. Reduction of Downtime.

    6. Reduction of repair cost

    (manpower,

    subcontractor).

    7. Number of Inspection,

    repairs in-house from

    subcontractor.

    1. Preventive Maintenance

    implementation rate.

    2. Number of Corrective

    Maintenance activities.

    3. Number of MP Sheets

    4. Number of machines

    under CBM.

    5. Number of Breakdown

    re- occurrence.

    6. Skill upgraded of

    maintenance workers.

    7. Multi-skill maintenance

    workers.

    8. Number of Red-Tags

    removed.

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    TPM PROMOTORPTSG

    Quality Maintenance (QM)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase Productivity

    ProductionManpower x Man-hour

    2. Decrease Cost

    3. Customer Complaint

    reduction

    4. Zero Accident

    1. Reduction of quality

    defects.

    2. Amount of saved money.

    3. Reduction of inspection

    time, manpower.

    4. Reduction of Customer

    Complaints.

    1. Number of small

    Improvement.

    2. Zero cases.

    Product Item

    Machines

    Lines

    3. Duration of Zero cases.

    One month

    Three month

    Six month

    More than six months

    4. Numbers of revised

    standards

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    TPM PROMOTORPTSG

    Education & Training (T&E)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase Productivity

    ProductionManpower x Man-hour

    2. Decrease Cost

    3. Customer Complaint

    reduction

    4. Zero Accident

    1. Reduction of Downtime,

    Breakdown due to lack

    of knowledge and skill.

    2. Reduction of Downtime,

    Breakdown after getting

    knowledge and skill.

    3. Reduction of quality,

    Defect, rework after

    getting knowledge and

    skill.

    4. Reduction of sub-contractor job after

    getting skill.

    1. Total time of Education,

    Training for operator and

    Maintenance worker.

    2. Total Item of E & T

    3. Number of One-Point

    Lesson Sheets.

    4. Number of delegates for

    seminars.

    5. Evaluation of knowledge

    & Skill.

    6. Number of Small

    Improvement proposed.

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    TPM PROMOTORPTSG

    Safety, Hygiene & Environment (SHE)Management Index Activity Result Index Activity Index

    (Example)

    1. Increase Production.

    Increase Productivity

    ProductionManpower x Man-hour

    2. Decrease Cost

    3. Customer Complaint

    reduction

    4. Zero Accident

    1. Reduction of accident.

    2. Reduction noise.

    3. Create excellent

    workshop 5S -

    4. Reduction of downtime

    by no accident.

    5. Saving by reduced

    energy consumption.

    6. Reduction of Industrial

    waste quantity.

    1. Number of Improvement

    for unsafe place, action.

    2. Number of safety

    proposal.

    3. Total time of safety patrol

    (daily monthly).

    4. Number of Poka Yoke

    Kaizens.

    5. Score of 5S activity.

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    TPM PROMOTORPTSG

    Office TPM (Supporting)

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    TPM PROMOTORPTSG

    Office TPM (Supporting)

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    TPM PROMOTORPTSG

    Profit = Turnover - Cost

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    TPM PROMOTORPTSG

    Assets Physical Assets (mesin, peralatan,

    bangunan dll)

    Human Assets (karyawan) Kowledge Assets

    ( Sistim, Prosedur & Teknologi Informasi)

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    TPM PROMOTORPTSG

    Budaya Kerja ? Disiplin

    Rajin

    Jujur

    Hemat

    Kerjasama

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    TPM PROMOTORPTSG

    Perubahan Budaya ?

    Nilai-nilai,

    Keyakinan,

    Apa yg direncanakan

    dan dilakukan

    Hasil

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